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金科節(jié)能大型鋼板庫(kù)具有7大產(chǎn)品優(yōu)勢(shì):投資省、建設(shè)周期短、安全性高、儲(chǔ)量大、卸空率高、出庫(kù)量大且料流穩(wěn)定、工藝布局靈活,故障率低運(yùn)行成本低。 投資省 Jinko Energy saving Large Steel Plate Warehouse has 7 product advantages: low investment, short construction period, high safety, large storage capacity, high emptying rate, large outbound volume and stable material flow, flexible process layout, low failure rate, and low operating cost. Ministry of Investment 可比傳統(tǒng)混凝土庫(kù)節(jié)省投資30%-50%。大型鋼板庫(kù)采用環(huán)形墻基礎(chǔ),此基礎(chǔ)充分考慮了旋轉(zhuǎn)薄膜鋼結(jié)構(gòu)庫(kù)體的受力特性及物料與鋼板庫(kù)壁附著不牢的特點(diǎn);大型鋼板庫(kù)的高徑比一般在1:1左右,且圓柱形的結(jié)構(gòu)設(shè)計(jì)允許合理沉降。利用土質(zhì)在壓力作用下逐步密實(shí)固結(jié)和承載力逐步提高的特性,采取分級(jí)逐步加荷預(yù)壓法,最終達(dá)到承載力要求。如地質(zhì)均勻,地基承載力接近所需時(shí),可采用強(qiáng)夯法、CFG樁、復(fù)合地基等簡(jiǎn)單且成本較低的地基處理方案。 Compared to traditional concrete warehouses, it can save investment by 30% -50%. The large steel plate warehouse adopts a circular wall foundation, which fully considers the stress characteristics of the rotating thin film steel structure warehouse body and the weak adhesion between the material and the steel plate warehouse wall; The height to diameter ratio of large steel plate warehouses is generally around 1:1, and the cylindrical structural design allows for reasonable settlement. By utilizing the characteristics of gradually compacting and consolidating soil under pressure, and gradually increasing its bearing capacity, a graded and gradual loading preloading method is adopted to ultimately achieve the required bearing capacity. When the geological conditions are uniform and the bearing capacity of the foundation is close to the required level, simple and low-cost foundation treatment schemes such as dynamic compaction, CFG piles, and composite foundations can be used. 建設(shè)周期短 Short construction period 鋼板庫(kù)主要以鋼結(jié)構(gòu)焊接施工為主,施工工期一般在120天左右,多庫(kù)可交叉施工或同時(shí)施工,建庫(kù)數(shù)量對(duì)工期影響不大。而傳統(tǒng)混凝土庫(kù)需經(jīng)過綁筋、支模、澆筑、滑模、養(yǎng)護(hù)等復(fù)雜的施工工序,同等條件下單座鋼板庫(kù)可比單座傳統(tǒng)混凝土庫(kù)節(jié)約工期60天左右,多庫(kù)或庫(kù)群節(jié)約的工期根據(jù)建庫(kù)數(shù)量,按比遞增。 The steel plate warehouse is mainly constructed by welding steel structures, and the construction period is generally around 120 days. Multiple warehouses can be cross constructed or constructed simultaneously, and the number of warehouses has little impact on the construction period. Traditional concrete warehouses require complex construction processes such as reinforcement binding, formwork support, pouring, sliding formwork, and curing. Under the same conditions, a single steel plate warehouse can save about 60 days in construction time compared to a single traditional concrete warehouse. The time saved by multiple warehouses or groups of warehouses increases proportionally based on the number of warehouses built. 安全性高 High safety 在充分考慮各地的氣象、地質(zhì)、物料容重及顆粒度在庫(kù)內(nèi)狀態(tài)等因素的情況下,利用專業(yè)設(shè)計(jì)軟件進(jìn)行結(jié)構(gòu)計(jì)算,庫(kù)體采用環(huán)向和豎向加筋、立柱、庫(kù)頂桁架(網(wǎng)架)組合成網(wǎng)狀結(jié)構(gòu),從而保證了鋼板庫(kù)結(jié)構(gòu)的安全性和穩(wěn)定性。 After fully considering factors such as meteorology, geology, material bulk density, and particle size in the warehouse, professional design software was used for structural calculations. The warehouse body adopts a mesh structure composed of circumferential and vertical reinforcement, columns, and roof trusses (grids) to ensure the safety and stability of the steel plate warehouse structure. 儲(chǔ)量大 Large reserves 單座鋼板庫(kù)直徑從φ10米至φ80米,單庫(kù)儲(chǔ)量從200立方至10萬立方。傳統(tǒng)混凝土庫(kù)最大直徑在22米以內(nèi),最大儲(chǔ)量約2萬立方;利浦卷板倉(cāng)最大直徑在18米以內(nèi),最大儲(chǔ)量?jī)H1萬立方。 The diameter of a single steel plate warehouse ranges from 10 meters to 80 meters, and the storage capacity of a single warehouse ranges from 200 cubic meters to 100000 cubic meters. The maximum diameter of a traditional concrete warehouse is within 22 meters, with a maximum storage capacity of approximately 20000 cubic meters; The maximum diameter of the Lipu roll plate warehouse is within 18 meters, and the maximum storage capacity is only 10000 cubic meters. 卸空率高 High emptying rate 重點(diǎn)運(yùn)用三項(xiàng)發(fā)明專利即《多點(diǎn)多廊道節(jié)能環(huán)保倉(cāng)儲(chǔ)裝備及出料方法》(專利號(hào):ZL 2015 1 0623265.1)、《節(jié)能環(huán)保倉(cāng)儲(chǔ)裝備內(nèi)部活化助流裝置》(專利號(hào):ZL 2015 1 0586435.9)、《用于節(jié)能環(huán)保倉(cāng)儲(chǔ)裝備內(nèi)的粉狀物料破拱系統(tǒng)》(專利號(hào):ZL 2015 1 0623262.8)設(shè)計(jì)而成的卸料系統(tǒng),保證了大型鋼板庫(kù)的卸空率可達(dá)到95%以上。大型鋼板庫(kù)把庫(kù)內(nèi)分成若干個(gè)卸料區(qū),每個(gè)卸料區(qū)即是一個(gè)下料點(diǎn)。每個(gè)卸料區(qū)由填料填充成型,錐體斜面角度控制在20°至65°,斜面設(shè)置流化管,庫(kù)壁與斜面交匯處設(shè)置環(huán)向流化管,并對(duì)庫(kù)壁至下料口的斜面進(jìn)行流化管的加密,最大程度降低庫(kù)內(nèi)死區(qū)。庫(kù)內(nèi)卸料口處設(shè)有高壓破拱助流裝置,在導(dǎo)料錐容易積料的每個(gè)積料點(diǎn)處均設(shè)有破拱裝置,在物料結(jié)拱,流動(dòng)不暢的情況下啟動(dòng)使用,能有效解決起拱、流動(dòng)不暢等問題。 Key application of three invention patents, namely "Multi point Multi corridor Energy saving and Environmental Protection Storage Equipment and Discharge Method" (patent number: ZL 2015 1 0623265.1)、 Internal Activation Flow Aid Device for Energy saving and Environmental Protection Storage Equipment (Patent No.: ZL 2015 1 0586435.9)、 The unloading system designed for the powder material arch breaking system used in energy-saving and environmentally friendly storage equipment (patent number: ZL 2015 1 062362.8) ensures that the emptying rate of large steel plate warehouses can reach over 95%. A large steel plate warehouse divides the warehouse into several unloading areas, each of which is a unloading point. Each unloading area is filled with filling material, and the cone slope angle is controlled between 20 ° and 65 °. Fluidization pipes are installed on the slope, and circumferential fluidization pipes are installed at the intersection of the storage wall and slope. The fluidization pipes are densified on the slope from the storage wall to the discharge port to minimize dead zones in the storage. There is a high-pressure arch breaking device at the discharge port in the warehouse, and arch breaking devices are installed at each accumulation point where the guide cone is prone to material accumulation. When the material forms an arch and the flow is not smooth, it can be activated and used effectively to solve problems such as arching and poor flow. 出庫(kù)量大且料流穩(wěn)定 Large outbound volume and stable material flow 單庫(kù)出庫(kù)量從50立方至800立方穩(wěn)定可調(diào)節(jié),庫(kù)底設(shè)置手動(dòng)螺旋閘門,氣動(dòng)開關(guān)閥,電動(dòng)流量調(diào)節(jié)閥及出料短斜槽,配合自動(dòng)化控制系統(tǒng)對(duì)流量進(jìn)行自由調(diào)節(jié);卸料采用重力與氣力接合的出料方式,出庫(kù)量受羅茨風(fēng)機(jī)風(fēng)量、風(fēng)壓及庫(kù)內(nèi)料位的影響較小,可穩(wěn)定控制出料,且在后續(xù)設(shè)備發(fā)生故障時(shí),可迅速關(guān)閉氣動(dòng)開關(guān)閥進(jìn)行止料,實(shí)現(xiàn)輸送設(shè)備、卸料閥門、氣化風(fēng)機(jī)的聯(lián)鎖控制。 The single warehouse outbound volume can be stably adjusted from 50 cubic meters to 800 cubic meters. The bottom of the warehouse is equipped with manual spiral gates, pneumatic switch valves, electric flow control valves, and short discharge chutes, which can be freely adjusted by an automated control system to regulate the flow rate; The unloading method adopts a combination of gravity and pneumatic discharge, and the outbound volume is less affected by the air volume, air pressure, and material level of the Roots blower. It can stably control the discharge, and in the event of equipment failure, the pneumatic switch valve can be quickly closed to stop the material, achieving interlocking control of the conveying equipment, unloading valve, and gasification fan. 工藝布局靈活,故障率低、運(yùn)行成本低 Flexible process layout, low failure rate, and low operating costs 大型鋼板庫(kù)工藝布置靈活,出料廊道角度可360°任意旋轉(zhuǎn),進(jìn)、出料口可隨意布置。出料方式根據(jù)工藝設(shè)計(jì)有涌管出料及斜槽出料。高料位時(shí),可利用重力卸料和破拱裝置將物料輸送出來,大大節(jié)降低了能耗;卸料風(fēng)源配備一臺(tái)低壓力、低風(fēng)量風(fēng)機(jī),庫(kù)內(nèi)沒有任何運(yùn)轉(zhuǎn)設(shè)備,設(shè)備故障率低,同時(shí)大大降低了鋼板庫(kù)的整體運(yùn)行成本。 The process layout of the large steel plate warehouse is flexible, and the angle of the discharge gallery can rotate 360 degrees freely. The inlet and outlet ports can be arranged freely. The discharge method includes surge pipe discharge and inclined groove discharge according to the process design. When the material level is high, gravity unloading and arch breaking devices can be used to transport the material out, greatly reducing energy consumption; The unloading air source is equipped with a low-pressure, low air volume fan, and there are no operating equipment in the warehouse, resulting in a low equipment failure rate and greatly reducing the overall operating cost of the steel plate warehouse. |